Brushes and Brush Holders

INFO #01

Carbon brush is a sliding contact used to transmit electrical current from a static to a rotating part in a motor or generator, and, as regards DC machines, ensuring a spark-free commutation.

INFO #02

A spring is typically used with the brush, to maintain constant contact with the commutator. As the brush and commutator wear down, the spring steadily pushes the brush downwards towards the commutator. Eventually the brush wears small and thin enough that steady contact is no longer possible or it is no longer securely held in the brush holder, and so the brush must be replaced. Modern devices using carbon brushes usually have a maintenance-free design that requires no adjustment throughout the life of the device, using a fixed-position brush holder slot and a combined brush-spring-cable assembly that fits into the slot. Replacement simply involves pulling out the old brush and inserting a new one.